Heavy-Duty Custom Shipping & Transport Cases

At Bel-Air Cases, we know a thing or two about the transportation industry and how rough it can be on cases, boxes and luggage. If you have to ship something delicate or expensive, your transport cases need to feature an exceptional design that protects your items and absorbs the shock of multiple rounds of jostling and bumping.

Case Cost Vs. Replacement Value
You might be wondering if custom transport cases are worth the cost. The best way to decide is to compare the case cost with the replacement value of your equipment. Our heavy-duty transport cases are built with ATA and MIL specifications in mind and designed to absorb impact, rather than passing that impact on to your equipment.

Obviously, a custom transport case or custom shipping case isn’t going to be just $40 or $50, but you won’t find many $900 cases on our site either. As a basic estimate, you can expect to pay about $400 each for five large heavy-duty shipping cases. If your equipment costs thousands of dollars, and a $300 or $400 case will protect this equipment from harm for many years, the value is pretty clear.

Keep in mind, that we do not sell off-the-shelf cases. Each of our transport cases is made-to-order from the inside out. Each case also includes a custom foam insert. We never just build a case and pass it off to you with a chunk of cheap diced foam. We design custom foam inserts that truly protect every inch of your equipment. Your case is built to last a lifetime, protecting your equipment through hundreds of trips via airplane, truck, boat, bus, train, chariot, Batmobile, helicopter or whatever method of transportation is required.

Which Case Do You Need?
At Bel-Air Cases, we build many different types of custom plastic cases. We have light-duty, medium-duty and heavy-duty carrying cases; heavy-duty shipping cases; and expo cases ideal for transporting oddly-sized trade show displays.

For transport cases, we typically assume that you need heavy-duty cases that can withstand frequent transport. Heavy-duty carrying cases and heavy-duty shipping cases can be transported frequently, and they are perfect for delicate items that weigh more than 30 pounds.

The difference between the heavy-duty shipping cases and carrying cases lies in the design. Our shipping cases are built with protruding corner bumpers and stacking lugs for extra protection and stacking ability, while our heavy-duty carrying cases do not feature these design elements, making them durable yet easy to maneuver in tight quarters. Keep in mind we can add wheels and telescoping handles to any case, either a carrying case or a shipping case.

OEM Transport Cases
Do you have a product that needs a case? We can help. We can design OEM carrying cases as well as heavy-duty transport cases for your product. Over the years, we’ve built light-duty, medium-duty and heavy-duty OEM cases for a wide range of clients. This includes designing custom foam inserts specifically for your product for a truly professional and polished look.

Additionally, we can add molded-in logos, engraved plates or custom decals. When it comes to the color or your OEM case, our standard colors are black and silver, but we have several optional stock colors, including green, olive, white, yellow, blue, orange and red. With a minimum purchase, we may be able to provide you with custom colors or color matching.

With our OEM cases, you may or may not need heavy-duty transport cases. If you do need cases that can handle constant shipping and transport, we can provide you with what you need. But if you need some light-duty carrying cases, such as for sales kits or for lightweight items that aren’t particularly expensive or won’t be transported or shipped, we can provide you with those types of cases, as well.

No matter what type of transport cases you need, we are equal to the task. We design cases for just about any industry imaginable, and can create a custom case for lighting equipment, video & motion picture equipment, photography equipment, military equipment, medical equipment, music equipment, sales kits and more. To get started, just click on the Request a Quote tab at the top of our homepage.

Custom Shipping Cases: Rugged, Lightweight & Affordable

When it comes to shipping cases, protecting your product is the most crucial factor, but if you could find a shipping case that was also lightweight, attractive and affordable, wouldn’t this seal the deal? At Bel-Air Cases we can provide you with a handsome, durable, fully custom case that won’t break the bank.

Off-the-shelf shipping cases might be fine for inexpensive items, but for items such as lighting equipment, music equipment, medical equipment or anything that’s expensive and fragile, a custom case is essential. The transportation industry is tough on cases, so yours needs to be able to handle being dropped, bumped and jostled without affecting whatever is inside. Keeping that in mind, we always prioritize the following factors when designing your cases.

1. Cases Are Built Around Your Equipment/Product
We don’t sell off-the-shelf cases, and your custom shipping cases will be built according to the specifications needed to fully protect your equipment or whatever items you need to transport.

We use high-density polyethylene to build the shells of our shipping cases. This material was selected for several reasons. It offer high impact resistance, it’s durable, it’s lightweight and it’s also quite affordable. Shipping cases also include aluminum valances, and this material also is lightweight, durable and affordable. Our stainless steel hinges and latches also are built to handle the rigors of transport.

When we begin the design process, we aren’t just thinking about the exterior of the case, but also the foam interior. You’ll need a custom foam interior large enough to fully protect every inch of your equipment, and this can affect the size of your case overall. We have many standard size options, but, if needed, we can create an entirely custom size to fit your needs.

2. Foam Load & Foam Quality Are Crucial
Foam is more complex than you probably ever thought. There are many different types of foam and they all possess unique characteristics in terms of weight, firmness and density. Many companies will simply stash a big chunk of diced foam or pick & pluck foam in your case, and then you have to pick or cut away at the foam to create cavities for your product or equipment.

This is in no way acceptable to us here at Bel-Air Cases. We firmly believe that custom foam inserts are crucial and provide the extra protection that you equipment needs. The foam can be designed to further divert impact from your product. In order to do this, we have to think about foam load.

To calculate foam load we calculate the weight of your item and divide that by the side surface area. This allows us to design a foam insert that has the strength and support your product needs.

3. Temperature Control
Of course, when it comes to protecting your equipment, it’s not just about the jostling that occurs during transport. Changes in temperature and humidity also should be factored in when you select a company to create your shipping cases.

When it comes to fluctuations in temperature, it’s crucial that your case be up to the challenge. A typical airplane cargo hold might be just 8 degrees Fahrenheit, and while you can sometimes arrange to place your shipping cases in a temperature-controlled cargo area or bin, this might not be available every time you ship via a commercial airliner.

If you are transporting your shipping cases on a large container ship, both temperature and humidity can be a factor. The interior of shipping containers can be climate controlled, but if your items will be shipped in non-climate controlled containers, it’s essential that your case can withstand the heat and the humidity often present in these containers.

Our shipping cases can withstand temperatures ranging from -80 degrees Fahrenheit up to 180 degrees Fahrenheit. Additionally, our cases are solvent, moisture and water-resistant. Our cases are able to meet stringent ATA 300 – Category 1 and MIL specifications, so whether you are traipsing through the Amazon rainforest, meandering across the Mojave or on an Arctic expedition, your case will remain strong and protective.

Of course, we offer many other custom features to make your shipping cases entirely unique. We have a variety of standard and optional stock colors and we can add a molded in logo, decals or engraved plates to any case. We also have a variety of handle and wheel options, to help make transport a breeze.

No matter what type of shipping cases you might need, the team at Bel-Air Cases can create an attractive and affordable design that truly protects your products from transport and the elements. To get started, just head to our homepage and click on the Request a Quote tab and fill out our quick contact form.

Equipment Cases With Foam: How To Choose A Perfect Case

Whether you need equipment cases with foam to transport lighting equipment, medical equipment, electronics equipment or perhaps a 14th century Ming Dynasty porcelain dragon vase, we can create a custom case that suits your needs.

We design equipment cases with foam for customers in just about any industry. Our cases are completely customized, and we build your case from scratch, based upon agreed-upon specs. Before we start building your case, we consider many factors, including the following:

1. Type Of Transport

We have several different levels of equipment cases with foam – light-duty carrying cases, medium-duty carrying cases, heavy-duty carrying cases and heavy-duty shipping cases. Carrying cases tend to be a bit smaller, and although we call them carrying cases, we certainly can add all types of wheels and handles to make transport as easy as possible.

One of the first questions we ask a customer is how the case will be transported. For instance, our light-duty carrying cases and medium-duty carrying cases are ideal for items that won’t be transported as luggage frequently. While these cases are quite protective, they are meant more for items that might be transported in a backseat or car trunk, and not jostled around by luggage and baggage handlers and bounced along conveyor belts.

For items that you do need to ship frequently, we recommend either our heavy-duty carrying cases or our heavy-duty shipping cases. These cases are built to withstand the rigors of transport and can be shipped or transported as luggage by trains, planes, automobiles, boats or even aboard an Apache helicopter during a combat mission should you need that level of protection.

2. Type Of Equipment

Our light-duty carrying cases and medium-duty carrying cases are ideal for lightweight items that aren’t particularly delicate or expensive, but still are important enough that they deserve a handsome, professional-looking custom case. Light-duty cases often are used to house sales kits, OEM packaging, medical equipment and samples of various lightweight products.

Medium-duty cases are more durable, and can be used as airline luggage on occasion, and these cases are ideal for items that might be a bit more delicate than those packed in a light-duty case, such as diagnostic instruments and electronic devices. These often are utilized for sales kits, as well, particularly if you need just a more protection for the items in the kit or will need to use it as luggage once in a while.

If you do have very delicate and expensive items, or heavier items, even if they won’t frequently transported or shipped, we recommend that you opt for our heavy-duty equipment cases with foam or our shipping cases. These are built using our most durable materials and designed to absorb impact and protect every inch of your equipment.

We use high-density polyethylene for the shells of our cases, which is one of the most durable materials in the world and also provides very high impact resistance. We also use durable aluminum valances and heavy-duty stainless steel hinges. Shipping cases also include molded-in protective corner bumpers and stacking lugs to further absorb impact and protect your equipment. Additionally, these materials are quite lightweight, which makes it easier for the customer to transport and can even reduce shipping costs in general.

3. Equipment Shape & Size

As we stated before, each of our equipment cases with foam is completely custom. We don’t have cases sitting around on the shelf. We don’t build a case until you place your order, so we can design just about any size of case you might need. If you have large or oddly-shaped equipment, we can build a case around it and create a custom foam insert that fits your equipment precisely.

When it comes to equipment cases with foam, we don’t simply build a case and provide you with a chunk of pick and pluck foam. This is a cheap type of foam common in our industry. With this type of foam, the customer has to pick and cut away pieces of foam to create cavities to accommodate your equipment.

Not only does this type of foam not provide a high level of protection, it tends to break down quickly and when you pick away foam, the cavities created aren’t truly custom and your equipment really isn’t fully protected. At Bel-Air Cases, we can create any type of custom foam insert you might need.

We will study your equipment carefully and create the perfect foam insert. We can create anything you might need, from a basic foam liner to complicated designs with plastic dividers, interior doors, windows, panel mounts, shock mounts and more. No matter what you need, we can create the perfect equipment case.

We also offer a variety of decorative options. In addition to our standard colors of silver and black, we also can form your cases in several optional stock colors, including white, yellow, orange, red, olive, green and blue. With a minimum purchase, we also may be able to provide you with custom colors or color matching. We also can personalize your case with a molded-in logo, engraved plates or custom decals.

At Bel-Air Cases, we’ve been creating custom equipment cases with foam for more than 50 years, and whether you need just one carrying case or 100, we can design the perfect case for your needs. To get started, head to our homepage and click on the Request A Quote tab or the Contact Us tab, and we’ll be in touch with you as soon as possible.

Trade Show Cases, Booth Displays & Other Tips For Success

Trade shows abound with opportunity, but these can be missed opportunities if you don’t take advantage of the situation. At Bel-Air Cases, we can provide with amazing custom trade show cases, and provide you with a few extra tips for trade show success.

1. Spread The Word As Soon As Possible

Trade shows don’t really start on the morning of the show, you need to building interest in your booth and making contacts long before the doors swing open. Be sure to advertise your presence via social media and generate some excitement. Send out some email blasts or even send handwritten notes to a few potential clients.

Also, don’t forget to spread the word during the trade show. For instance, if you are planning a demonstration or giving away a freebie, get it out there on Twitter and Instagram. If you are hosting an after-hours event, publicize the event before and after it occurs.

2. Create A List Of Goals

Before you head out to any trade show, you and your team need to be clear about the goals of the show. Trade shows can be a big investment, so you want to earn a big payoff. For some companies, that might be closing a set amount of sales, for other companies it might be cultivating a set amount of new leads. In addition to meeting goals, simply having goals makes it easier for your team to develop materials and present their sales pitch more effectively.

3. Build An Amazing Display

Your trade show display can make or break your chances of enjoying a successful event. The design should reflect your product and your customer base. For instance, a booth for the tech industry will look quite a bit different than a booth for the food industry. The same thoughtful approach you used for packaging design should factor into your booth design.

Of course, not every sells a product, and many booths are providing services. The same logic still applies, however, and you want to design a booth that will appeal to your customer base. No matter what you create, keep in mind that you only have a few precious seconds to attract someone’s attention. In many cases, hiring a professional designer can be the way to go.

4. Small Booth? Make A Big Impact

Obviously larger companies probably have a larger budget, but just because you are a hosting a small booth, this doesn’t mean you can’t make a solid impact on passersby. Typically, a small booth includes a backdrop and a table stacked with information, but you could skip the table and instead set up an open space that’s more accessible for clients.

Consider placing items on shelves against the booth wall rather than just displaying items on tables. You might have one small round table at one end of the booth where you can talk with clients, but keep as much of the floor space open so that people can enter and look around.

For instance, perhaps you sell organic beauty products. You might use natural materials to line the back wall of your booth, such as burlap or cotton fabric or even reclaimed wooden pallets. Add some string lights, or bouquets of dried flowers to decorate the top of the booth. Keep your logo visible while creating an inviting, warm ambiance that draws clients into your booth.

5. Provide Thoughtful Giveaways

Giveaways are always a good idea, provided that they will hold some value for potential customers and keep your company in mind even after the show has ended. Reusable water bottles, coffee flasks, flash drives and tote bags are just a few of the many items that can be customized with your company information and used again and again, keeping your logo or company name fresh in mind.

Another option to consider is giving away food or water. Walking the trade show floor can be exhausting, and a candy bar, cookie or bottle of water (all customized for your company) can draw attention to your booth and create a memorable experience for potential new clients.

At Bel-Air Cases, we’ve attended and presented at a fair share of trade shows, and one thing we know for sure, is that our custom trade show cases can make set up, take down and transport a breeze. Our trade show cases are built to withstand the rigors of transport, but also built to accommodate the unique sizes of trade show displays and materials.

Additionally, we can customize each of your trade show cases with custom decals, molded-in logos or perhaps engraved plates. We offer an assortment of stock colors, as well, so that you can order a fleet of cases that will be easy to identify, even on the most crowded trade show floors.

Choosing Plastic Shipping Cases: 5 Mistakes To Avoid

Hard plastic shipping cases can be your best defense against the rigors of transport, but not all cases truly are built to withstand the rigors of transport. In order to select the best possible case options, avoid these common shipping case mistakes.

1. Don’t Opt For Off-The-Shelf

When it comes to general luggage for clothing and personal items, off-the-shelf is perfectly adequate, but when you have to transport delicate or expensive equipment, a custom hard plastic shipping case can be your best friend.

Buy why does custom matter so much? At Bel-Air Cases, we build our cases around your equipment specifications. For instance, when it comes to transporting electronics and computer equipment, we know that jostling and even vibrations can ruin your equipment. Therefore, we design each case so that the case and its foam interior are what absorb impact, and not the items in your plastic shipping cases.

2. Don’t Level Down From Shipping Cases

At Bel-Air Cases, we build shipping cases and carrying cases. Our carrying cases are tough and durable, but our light-duty and medium-duty carrying cases truly aren’t made for frequent transport. They are great when you need to transport something in a car or perhaps in the overhead bin of an airplane, but they aren’t meant for frequent shipping.
While it might be a few dollars cheaper to select a carrying case, if you are going to ship something as freight, it’s in your best interest to spend a little bit more and opt for our heavy duty plastic shipping cases. These cases are constructed from thicker plastic and we use more durable valances and hinges to ensure that they can be tossed, jostled, dropped and generally thrown through the ringer and still protect whatever is inside the case.

3. Never Settle For Cheap Foam

While the outside of your plastic shipping cases obviously needs to be durable, the interior also should match the quality of the exterior. We never simply hand over a case with a chunk of pick and pluck or diced foam. We can provide any level of custom foam interior you might need, from a basic foam liner to inserts with custom cavities, plastic dividers, interior doors, panel mounts and more.

A custom foam interior is crucial, as it cushions and protects every inch of your equipment and absorbs impact. When you are transporting equipment that costs thousands of dollars, opting for custom foam interiors just makes good financial sense.

4. Cases Should Meet ATA Specifications

The airline industry has set certain standards for cases and luggage, and cases that meet these standards are the type you want to select for your equipment. The ATA, or Air Transport Association (now called Airlines for America) does not actually put its stamp of approval on cases, stating whether or not they are ATA approved.

However, at Bel-Air Cases, we build our cases to meet or exceed most ATA specifications. For instance, ATA specifications state that cases should be able to handle temperature extremes of between -40°F up to 130°F. Our hard plastic shipping cases are built to handle temperature extremes between -80°F up to 180°F.

Additionally, ATA specifications should be able to handle drops and other types of impact as well as providing a high level of shock absorption and water resistance. Our heavy-duty plastic shipping cases are solvent, moisture and water-resistant. In fact our cases are able to meet both stringent ATA 300 specifications as well as MIL specifications. You can ship our cases again and again knowing your equipment is well protected and safe.

5. Don’t Pay Too Much

While a cheap $40 shipping case probably won’t offer you the level of protection you need, you also don’t have to spend $1,000 per case in order to ensure that your items are well protected.

At Bel-Air Cases, you’ll find that our prices are quite reasonable, especially given the level of customization we provide. For instance, if you purchase five large plastic shipping cases, you can expect to pay about $400 per case, depending on the features you select.

In addition to customizing the size of your plastic shipping cases, your interior foam and exterior features, such as handles and hinges, we also offer many design customizations. For instance, while silver and black are our standard colors, we also have several additional stock colors and, with a minimum purchase, we may be able to provide color matching. We also can add a molded-in logo, custom decal or engraved plate to your cases, it’s all about choice.

If you need any size of hard plastic shipping cases, contact the team at Bel-Air Cases today. We’ve been creating durable vacuum-formed plastic shipping cases and equipment cases for more than 50 years, and can create whatever you might need, whether it’s just one case or 100 cases.

The Bel-Air Hard Plastic Case With Foam Inside

Can a case be extremely lightweight yet still be durable enough for transport via plane, train or perhaps an automobile navigating a Los Angeles freeway during rush hour? Can a case be stylish and sleek and yet still be able to handle a trek through the jungles of Brazil, a journey across the Sahara desert or perhaps an expedition to Antarctica? If it’s a Bel-Air hard plastic case with foam inside, it’s definitely equal to the task.

If you need a custom hard plastic case with foam inside, we have been the experts for more than 50 years. In fact, we are the first company to create vacuum-formed equipment cases. Our cases are durable, lightweight, affordable and each case is made-to-order, so you’re free to customize everything, inside and out.

The exterior of each case is formed using high-density polyethylene, a durable type of plastic known for its impact-resistance as well as its ability to repel moisture. Cases are joined together using hardy aluminum valances, another material known for its impact resistance and durability.

Of course, we’ve promised you a hard plastic case with foam inside, so let’s talk about the foam. Many case companies simply design a case and provide you with a large chunk of diced foam. Then you have to pick and pluck away the foam in order to create cavities to fit each component or piece of equipment you place in the case.

At Bel-Air Cases, when we build a hard plastic case with foam inside, we create custom foam inserts. This might be as simple as a basic foam liner or it might be a foam insert with multiple cavities, designed specifically to hold each piece of your equipment. We also can include interior doors, windows, panel mounts, shock mounts and plastic dividers for the case interior, depending on your needs.

We can create your hard plastic case using our standard colors of black or silver, and we have several optional stock colors, including blue, green, olive, white, yellow, orange and red. With a minimum purchase, custom colors and color matching may be available. We can further customize your cases with molded-in logos or perhaps with graphics, engraved plates or custom decals.

Of course, you also can customize the handles and hinges and latches or add wheels to your case and even a telescoping handle. While our cases are lightweight, a handle and wheels definitely make it easier to move through a crowded airport, navigate a busy urban street or trek across a huge convention center floor. There’s really nowhere you can’t go with a Bel-Air hard plastic case with foam inside.

Our heavy-duty carry cases, shipping cases and expo cases meet rigorous ATA specifications as well as many military specifications. We’ve designed cases to hold delicate medical equipment, lighting equipment and camera equipment, as well as musical instruments, super-secret classified government documents, sales kits and much more.

With new orders, we typically have a production lead time of about three to five weeks, depending on the order volume and the case options you have chosen. For a hard case with foam inside, it may add to that lead-time. To get started, you can give us a call or click on the Contact Us tab on our homepage, which leads you to our quick contact form. A helpful customer service representative will be in touch with you as soon as possible to talk about your custom case project.

Custom Instrument Cases: A Traveling Musician’s Best Friend

Whether you rock a Fender Stratocaster, a Stradivarius violin or perhaps a vintage clarinet, keeping it safe during your travels is crucial. Custom instrument cases can prevent damage and bring you some peace of mind.

In many cases, musicians will purchase a separate seat for their instrument, particularly if it is a rare, large or extremely expensive item. However, we’ve also read several horror stories of travelers that purchased tickets for their beloved instruments, yet the tickets were revoked because the flight was full or overbooked. Then your instrument ends up tossed around by baggage handlers, which is precisely what a musician does not want.

Additionally, if your instrument is damaged, it can be a huge hassle to receive compensation for these damages. In some cases, airline policy limits the amount of damage compensation they will provide, and it might be far less than the cost of repairs. If you have a vintage or antique instrument, there’s also always the chance that repairs won’t really undo the damage caused by transporting your instrument.

Your best defense is a good offense, and custom instrument cases from Bel-Air Cases can handle the rigors of transportation. Our heavy-duty shipping cases are built to meet or exceed ATA guidelines. These guidelines were created by the airline industry and specify how cases need to be constructed in order to handle the jostling typically inflicted upon them by the transportation industry.

The exterior of our custom instrument cases is built using highly durable the materials. Shells are built using tough polyethylene and the valances are crafted from sturdy aluminum. The case design as well as the materials we use ensure that case itself absorbs any impact and not your precious musical instrument.

Additionally, our custom instrument cases can include a custom foam interior that protects every centimeter of your instrument. We use the highest quality foam for these interiors and never simply stick a chunk of pick and pluck foam inside a case. Pick and pluck foam is a type of low-quality foam that breaks down quickly and doesn’t fully protect your instruments from damage. We never use this type of foam, and, when we design Bel-Air custom instrument cases, every bit of your case is custom inside and out.

Of course, we also can add a bit of flair to your case. We offer black and silver as our standard case colors, but you also can request us to build your case with one of our stock colors, which include white, yellow, orange, red, olive, green and blue. Additionally, we can add a molded-in logo to your custom instrument cases or add engraved plates or custom decals.

We also have many other custom options to consider such as handles, hinges, latches and locks. We can design a custom instrument case with wheels and a telescoping handle to make it easy for you to maneuver through airports, concert halls or wherever else you need to move your instrument.

Using our Bel-Air Custom instrument cases can be the best way to avoid enduring the heartbreak of a damaged instrument. Whether you book a seat for your instrument or check the instrument as luggage, you won’t spend your flight worrying about whether or not your guitar, cello, tuba, violin, clarinet, saxophone or perhaps your mandolin is safe. To start a custom case order, you can click on the Request A Custom Quote tab on our homepage or give us a call at (866) 235-2472.

Plastic Case Manufacturing: How It Works

For more than 50 years, the team at Bel-Air Cases has been providing our clients with custom plastic case manufacturing. In fact, we were the first company in the United States to design, produce and sell vacuum-formed equipment cases.

Our cases are formed using high-molecular weight polyethylene plastic, and we use this specific type of plastic because it’s lightweight, yet durable and strong and able to withstand the punishment the transportation industry may inflict upon it. How do we transform a sheet of plastic into a custom carrying case? It all begins with a conversation.

When clients contact us, we spend some time discussing the type of cases they need. They might need a light-duty carrying case for toting a sales kit or delicate items that won’t be transported as freight or they might need heavy duty cases that can handle trips around the globe with ease. Our first step is to learn everything we can about the items going into the case and how the customer needs to transport it.

Understanding how a case will be transported can be the most important aspect of our plastic case manufacturing. All of our shipping and expo cases are built to handle frequent handling and shipping, as well as our heavy-duty carrying cases. These cases meet exacting ATA standards and many military specifications. Our light-duty cases, however, are not meant to be transported as luggage or shipped. Our medium-duty carrying cases can be used occasionally as airline luggage, but typically, these cases also are better for use as carry-on luggage or perhaps toting items in the trunk or backseat of a car.

Once we’ve determined the type of case you need, it’s time for the next step in our custom plastic case manufacturing process. This includes the selection of case options as well as talking about a custom foam interior. We can create any type of custom foam interior you might need with custom cavities for each component you need to transport, as well as creating panel mounts, shock mounts, interior doors and much more.

We also discuss other custom options, such as case color. Black and silver are the standard colors we use, but we also offer optional stock colors and, with a minimum purchase, we can provide color matching or custom colors. We also can add a molded-in logo to the design or add engraved plates or custom decals.

Once we have a design plan in place, the real fun of plastic case manufacturing begins. We use sheets of thick gauge polyethylene, which are heated to the point where they become malleable. At this point, they are vacuum-forced around a mold or cast, which sucks out all of the air and transforms the plastic into one half of your custom case. The plastic cools and any excess plastic is trimmed away. This whole process actually is known as thermoforming, and it can be used to create thousands of plastic products, from our custom plastic cases to car parts, plastic cups, toys and much more.

Once both halves of your case have been created, we use durable aluminum valances to connect the two halves. Then we add whatever handles, hinges, latches and wheels you may have selected. At the same time, our team of foam experts will be crafting your custom case interior.

No matter what type of custom plastic case manufacturing you might need, the team at Bel-Air Cases is ready to help. Take a look at our different types of cases and then give us a call or fill out our custom quote form which can be found on our homepage. Simply click on Request A Custom Quote, and our friendly customer service representative will be in touch shortly to discuss your custom case needs.

Shipping Cases For Equipment: The Bel-Air Difference

When you’ve invested money into your equipment, you need shipping cases for equipment that truly can handle the rigors of transportation. At Bel-Air Cases, we build cases meant to last as long as your equipment lasts and beyond. There are many case manufacturers to consider, but there are several reasons why we believe you should join the Bel-Air family.

50 Years Of Experience
For more than 50 years, we’ve been creating custom shipping cases for equipment, so we know a thing or two about cases. In fact, we are the original innovator and producer of vacuum-formed plastic shipping cases and carrying cases. Vacuum-forming allows use to create cases in virtually any size or shape, which provides more options for our customers.

Unique Design
Each Bel-Air case is custom. We don’t have off-the-shelf cases in stock. When you order a case, we build it specifically with your equipment in mind. We use special tooling that add molded protective corner bumpers and stacking lugs in to each case. These features ensure that the toughest part of your shipping cases absorb impacts, and not your expensive equipment.

Durable Materials
The exterior of each case is formed using high-density polyethylene (HDPE), which is one of the most durable materials on the planet. Not only is HDPE durable, it’s also highly impact-resistant, which makes it an excellent option for shipping cases for equipment.

Each case also features heavy-duty hardware as a standard feature. The most important component is our heavy-duty valance, which is crafted from aluminum. We chose this material for both its durability and impact resistance. The valance is the backbone of our shipping cases for equipment, and it’s built to handle frequent use as luggage or frequent shipping.

Custom Interiors
A custom exterior is crucial, but we also believe a custom interior is just as important. We never use diced foam, also known as pick and pluck foam. Instead we create custom foam interiors with specially designed cavities to fit around each centimeter of your equipment.

Pick and pluck foam typically is made from poor quality materials and then the customer has to pick away at the foam in order to create cavities. Not only will you end up paying for excess foam that just gets thrown away, you’ll find that this type of foam tends to break down quickly.

We Meet (or Exceed) ATA Standards
The Air Transport Association (now Airlines for America) is a group of major air carriers that set very specific and rigorous standards for shipping cases. Our cases are built with ATA standards in mind, so you can transport your shipping cases hundreds of times and rest assured that your equipment will be safe and secure.

What Can You Ship?
Through the years, customers have used our shipping cases to transport everything from delicate medical equipment to electronics. You can ship computers, lighting equipment, camera and film equipment, military equipment and virtually anything else you can imagine with ease. Our heavy-duty cases are perfect for heavier items (40 pounds or more), delicate items and valuable items, whether your will be shipping them frequently or not.

If you need shipping cases for equipment, contact us today. Just click on the Request A Quote tab on our homepage or contact our friendly packaging professionals at 866-235-2472.

Padded Equipment Cases: Custom Interiors Are Crucial

Padded equipment cases are a must-have item for any delicate or expensive equipment that needs frequent transport. At Bel-Air Cases, we’ve been designing custom plastic cases with foam for more than 50 years, and we’d like to take a moment to talk about the importance of custom foam interiors and a few facts about our services.

The exterior of our padded equipment cases is built to handle impact. We fully understand the realities of the transportation industry. Whether you are shipping your cases or putting them on an airplane, they will be jostled around, dropped and bumped into other freight. Our cases are designed to take the punishment of transportation again and again.

While, we use durable impact-resistant materials to create each custom case, we also highly recommend that you opt for a custom foam interior as this provides with the highest level of protection possible. The exterior design of your case combined with custom foam, ensures that your padded equipment cases can handle being dropped, banged or jostled without damaging what’s inside.

The team at Bel-Air can provide you with a simple foam liner or a highly customized foam interior with multiple cavities, interior walls, plastic dividers, panel mounts and more, protecting each piece of equipment perfectly. We can provide custom hand-cut or die-cut foam interiors, layers of foam slab or a foam liner to surround all of the inside walls of your padded equipment cases. What we will not do, however, is simply build your case and insert a large piece of diced foam inside the case.

Diced foam, also known as pick and pluck foam, is something many case manufacturers will pass off on their clients, particularly for stock cases, but sometimes even custom case manufacturers simply will provide you with a slab of diced foam rather than creating a custom foam interior. Often, this diced foam costs about as much as custom design, but the quality isn’t even close to what we would provide at Bel-Air Cases.

With pick and pluck foam, the customer has to pick away at the foam to create cavities for their equipment. Not only is this less than precise, this type of foam breaks down quickly and you’ll need to purchase new slabs to ensure that your equipment is protected. Additionally, you’ll end up throwing away a bunch of foam and you shouldn’t have to pay for foam that you won’t even use.

When it comes to luggage, cases and baggage, the airline industry transports hundreds of millions of items each year moving them along miles of conveyor belts, bumping across airports in trams and then loading them up into airplanes. While airlines are supposed to pay for damages to luggage and their contents, every airline has a policy that excludes many specific items and your equipment might be included.

You certainly can purchase travel insurance or shipping insurance to cover a loss, but our padded equipment cases are a kind of insurance all by themselves. Additionally, if your case is ever damaged, we can help! The transit industry is rough on packages, and while we can’t guarantee that your cases will never be damaged, we can assure that we will always repair the damages for as long as you own the case. So, if you purchased a case from us back in 1972 and it needs a little repair or two, feel free to give us a call.

If you need new padded equipment cases, you can give us a call or click on the Request A Quote tab on our homepage. We can provide you with a free quote, and whether you need just one case of 1,000 cases, we will provide you with unparalleled customer service.