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At Bel-Air Cases, we’ve been creating plastic cases with foam inserts for more than 50 years for clients from just about every industry imaginable. Our clients tote medical equipment, musical instruments, camera equipment, computers, lighting equipment, sales kits, trade show materials and much more.

There’s nothing we love more than building custom plastic cases with foam inserts, except possibly for talking and writing about plastic cases with foam inserts. To that end, we’d like to share a few facts about our cases to help you understand a bit about our production process and to help you select the best possible case for your needs.

1. Plastic Is Awesome
Well, we certainly believe that to be true, but many people will ask us why we use plastic for our cases. There are many different types of plastic, and each type has unique properties. We’ve chosen high-density polyethylene for our cases because of its strength, durability and impact resistance. It’s also affordable, easy to mold, and lightweight. And, while your Bel-Air Case is meant to last for years, the plastic we use is even recyclable, so it’s a win for the environment, as well.

2. Aluminum: Another Amazing Case Component
We create the shells of our plastic cases with foam inserts out of polyethylene, but the valances are created out of sturdy aluminum. We chose this material for many of the same reasons we chose our plastic, it’s durable, lightweight and affordable, yet it can handle the rigors of transport again and again. Oh, it’s also recyclable as well, which is just another perk.

3. We Offer Tons Of Custom Features
Nothing about our plastic cases with foam is off-the-shelf, it’s all fully custom. You can add any type of handle, hinge, latch or lock you might want. We offer nine stock colors, but we can provide you with custom colors or color matching (minimum purchases apply). We also can personalize your case with molded-in logos and graphics, or add engraved plates or custom decals. Take a look at all of our case options, and if you don’t see exactly what you want, we can probably get it for you, it’s all about choice.

4. We Have A Case For Everyone
Some of our clients need lightweight carrying cases for sales kits or demo kits, while others need heavy-duty shipping cases that can handle 100 trips abroad with ease. Our light-duty and medium-duty carrying cases are perfect for everything from fragile equipment weighing under 40 pounds that won’t be transported as luggage, while our heavy-duty carrying cases are easy to maneuver yet can handle the rigors of transport.

If you have items that you ship frequently, check out our heavy-duty shipping cases, which have been designed to provide an ultimate level of protection. These rugged, lightweight cases can be created in any size you might need, and we add in molded protective corner bumpers and stacking lugs into each case, ensuring that the case absorb impacts, instead of the case hardware or your components.

5. Heading To A Trade Show, We’ve Got Cases For That
Trade show materials often come in sizes that aren’t compatible with most off-the-shelf cases. Our Expo Cases are the perfect solution, and can be used for wide, lightweight items such as graphics materials, framed pictures and tradeshow components. These cases include easy-roll wheels and heavy-duty spring loaded handles which makes it a snap to maneuver your case through a crowded airport or trade show floor.

6. And, Now, Let’s Talk About The Foam
When we talk about plastic cases with foam inserts, the foam inserts are a huge factor in the design. A foam insert provides an extra layer of protection for whatever you put inside your case, and we can create any type of insert that you might need. We use the highest quality foam and can create multiple cavities to fit each component exactly, as well as creating interior doors, windows, panel mounts and more. For the same price you would expect to pay for cases filled with low-quality foam slabs or diced foam, the team at Bel-Air Cases can create fully custom foam interiors.

Intrigued? Interested? Perhaps fascinated? To learn more about our custom plastic cases with foam inserts, head to our home page and you’ll find links to information about our shipping cases, carrying cases and expo cases, as well as our many custom case options. You also can click on the Request A Quote tab and we’ll get started planning out your custom case project.

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